Views: 79 Author: Site Editor Publish Time: 2025-03-29 Origin: Site
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VPC customized high-speed cylinder, with maximum piston speed of 2500mm/s and maximum operating frequency of 12Hz, can easily cope with demanding tasks such as high-speed rejection and sorting.
1.Working principle
VPC customized high speed high frequency cylinder is a double-acting single rod cylinder. That is, compressed air alternately enters the two ends of the cylinder to achieve reciprocating motion of the piston.
High-speed high-frequency cylinders are widely used in equipment that requires rapid reciprocating motion, and are widely used in electronic manufacturing, automated logistics, packaging technology and other fields.
2. Product Features
Maximum piston speed: 2500mm/s
Maximum operating frequency: 15Hz
Kinetic energy: 1.5 times (Compared with the standard product)
Reduced impact due to revision of cushion structure
Reduced weight of moving parts (piston rod, piston, etc.)
| Type | VCM2 | VCQ2 |
| Material | Stainless Steel | Aluminum Alloy |
| Stroke | Suitable for long stroke applications | Suitable for short stroke applications |
| Cushion type | Cushioning + Rubber cushioning (adjustable, suitable for long stroke and shock absorption) | Built-in rubber cushion (suitable for short stroke and fast switching) |
| Load capacity | Greater thrust, suitable for clamping and pushing | Faster response, suitable for sorting and picking |
| Installation | Requires longer installation space. Suitable for clamping and bracket fixing | Compact cylinder, space-saving. Suitable for installation in space-constrained environments. |
3. Application of high speed cylinder
① High-speed rejection processes: rejection of non-conforming products
② Automated logistics-high-speed sorting system: automated equipment to sort packages at high speed
③ Horizontal pillow packaging processes: bag cutting after heat sealing
Rejection of non-conforming products
Bag cutting after heat sealing
④ Medical equipment automation: automated syringes, drug dispensing systems, etc.
⑤ Laboratory automation: laboratory sample processing, automated separation equipment, etc.
Hospital automatic medicine dispensing machine
Laboratory automation sample processing
⑥ Automobile manufacturing: rapid welding, robotic arm positioning, etc.
⑦ 3C product testing: high-frequency rapid detection and testing
⑧ Electronic manufacturing industry: Surface mount system (SMT) requires high-speed and precise picking and mounting of electronic components such as resistors, capacitors, IC chips, etc.
Rapid assembly and positioning of precision electronic components
High-frequency rapid detection and testing
In order to make high speed high frequency cylinders have better performance in various application environments, they are usually used in conjunction with solenoid valves, precision pressure regulator, air preparation units, and magnetic sensor switches to improve the efficiency of the entire system.
Solenoid valve: Use 4V series solenoid valves to quickly switch the air source.
Precision pressure regulator: Use IR series precision pressure regulator to control the movement speed of the cylinder.
Air preparation units: Use A series FRL (filter regulator lubricator）to keep the air source clean and extend the life of the cylinder.
Magnetic reed switch: Use with different types of magnetic switches such as CS1-U, CS1-G to accurately detect the position of the cylinder piston.
Speed controller: Used with VSC, ASP speed control valve to adjust the extension and retraction speed of the cylinder piston rod.
4. Precautions for use
Working pressure: The working pressure should be within the range of 0.1-1.0MPa.
Working temperature: The working temperature should be within the range of -10~40℃.
Select appropriate coushioning methods according to the frequency of use, such as rubber buffering or air buffering, to reduce impact and extend service life.
When the cylinder is continuously operated at high speed and high frequency for a long time, the surface of the cylinder tube may become hot. Do not touch the cylinder tube with bare hands.
Installing the speed controller close to the solenoid valve can effectively reduce cylinder heating.
When the cylinder moves at high speed, the impact at the end of the stroke is large. The action speed and load mass can be adjusted and used within the range of allowable kinetic energy.
We have specific parameters, ordering codes, detailed drawings for customized high speed high frequency cylinders, as well as various products used with them. If you have any needs, please contact VPC Pneumatic. Welcome to consult!
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